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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Process Safety Management Systems | 15-20% | - Continuous Improvement Frameworks - Management Leadership and Commitment - Policy and Strategic Planning - Elements of PSM Systems |
| Topic 2: Emergency Planning and Response | 5-10% | - Emergency Response Planning - Containment and Mitigation Barriers - Inherently Safer Design Principles - Safety Instrumented Systems (SIS) |
| Topic 3: Risk Assessment and Analysis | 20-25% | - Quantitative Risk Assessment (QRA) - Event Tree Analysis (ETA) - Fault Tree Analysis (FTA) - Hazard Identification (HAZID) - Hazard and Operability Analysis (HAZOP) - Bow-Tie Analysis - Layer of Protection Analysis (LOPA) |
| Topic 4: Process Safety Engineering Fundamentals | 15-20% | - Fire and Explosion Dynamics - Toxicology and Exposure Assessment - Thermodynamics and Reaction Hazards - Chemical Process Safety Fundamentals - Equipment Design and Integrity |
| Topic 5: Regulatory Compliance and Auditing | 5-10% | - Process Safety Auditing Techniques - EPA RMP Regulations - Compliance Verification Methods - OSHA PSM Requirements - International Process Safety Standards |
| Topic 6: Incident Investigation and Learning | 10-15% | - Investigation Report Development - Incident Classification and Severity - Trending and Performance Metrics - Root Cause Analysis Methods - Lessons Learned and Knowledge Management |
| Topic 7: Operating Procedures and Practices | 10-15% | - Permit-to-Work Systems - Startup and Shutdown Procedures - Standard Operating Procedures (SOPs) - Safe Work Practices - Operations Training and Competency |
| Topic 8: Management of Change (MOC) | 8-12% | - MOC Process Requirements - Personnel and Organizational Changes - Temporary vs. Permanent Changes - Technical Review and Risk Assessment |
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. The maintenance department intends to repair a leaking pipe by applying a temporary leak repair fixture (pipe clamp). What should be considered when designing the proposed pipe clamp? (Select all that apply)
A) Corrosive properties of materials within the pipe
B) Viscosity of the material within the pipe
C) Weight of the pipe clamp
D) Operating pressure within the pipe
2. Discuss the advantages and disadvantages of using competent third-party auditors for facility process safety audits.
A) Third-party auditors provide independence but may lack site-specific knowledge and can be costly
B) Third-party auditors are always less effective than internal auditors
C) Third-party auditors eliminate the need for internal audits
D) Third-party auditors only provide benefits with no disadvantages
3. Static Electricity accumulation could be a concern with which of the following fluids? (Select all that apply)
A) Hexane
B) Benzene
C) Toluene
D) Sea water
4. Austenitic stainless steels are typically susceptible to which of the following corrosion mechanisms specifically attributed to chloride exposure? (Select all that apply)
A) Stress corrosion cracking
B) Galvanic corrosion
C) Uniform corrosion
D) Pitting corrosion
5. The Accident Pyramid indicates:
A) A graphical illustration of major incidents
B) How Murphy's law operates
C) That for every accident fatality there are many "near misses"
D) That for every minor accident there are many accidents of greater consequences
Solutions:
| Question # 1 Answer: A,D | Question # 2 Answer: A | Question # 3 Answer: A,B,C | Question # 4 Answer: A,D | Question # 5 Answer: C |
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